Pipe Fittings

Speciality and Custom Pipe Fittings

Barred, flow, lateral and split tees, induction bends, swage nipples, bull plugs and engineered forgings to ASME, MSS and project specifications — for pigging, pipelines and custom geometry.

Speciality and Custom Pipe Fittings — Sagiant Piping Industries
Speciality & custom fittings
StandardsASME B16.9 / B16.49, MSS SP-75/95/97
TypesBarred/flow/lateral/split tees, bends
Size rangeBy product type
MaterialsA234 · A860 · A403 · B366
DocumentationEN 10204 3.1 / 3.2, PMI
Technical Specification

Technical specification

ParameterSpecification
ProductSpeciality & custom fittings (barred/flow/lateral/split tees, induction bends, swages, bull plugs)
Dimensional standardASME B16.9 / B16.49 · MSS SP-75 / SP-95 / SP-97
End preparationBevel to ASME B16.25
Size rangeBy product type (run/branch or OD); larger sizes to order — not every type at every size
Wall / scheduleTo pipeline design; custom wall
Material specificationsASTM A234, A860, A403, A815, B366
Sour serviceNACE MR0175 / ISO 15156 where specified
DocumentationEN 10204 3.1 / 3.2, PMI, TPI
Manufacturing Process & Process Notes

How it is made

Speciality fittings are hot-formed, forged, induction-bent or fabricated from pipe and plate, then heat treated and machined to the approved drawing. High-yield pipeline fittings (A860 WPHY) are normalised, normalised & tempered or quenched & tempered to meet the grade; induction bends are formed by localised induction heating and controlled bending (ASME B16.49 / ISO 15590-1 for carbon & low-alloy pipeline steel), with the heat-treatment condition set by the grade and specification. Barred tees carry welded guide bars to an approved design (a flow tee uses a swept branch, not necessarily guide bars); supplying a split-tee or hot-tap fitting is separate from qualifying the in-service operation (API RP 2201).

Grades & Materials Supplied

Grades & materials

The grades below are the verified scope for this family, with representative chemistry; availability by product type, grade and size is confirmed on quotation. Exact grade, class and condition are confirmed per order.

Material familyGradesUNSStandardService
Carbon steelA234 WPB, WPC—ASME B16.9 / A234General
High-yield pipelineA860 WPHY 42/46/52/60/65/70—ASME B16.9 / A860 · MSS SP-75Pipeline
Cr-Mo alloyA234 WP11, WP22, WP91—ASME B16.9 / A234High-temperature
Austenitic stainlessA403 WP304/304L, 316/316L, 321, 347—ASME B16.9 / A403Corrosion
Duplex / super duplexA815 S31803 (2205), S32750 (2507)—ASME B16.9 / A815Chloride / sour
Nickel alloysB366 WPNCI (600), WPNCMC (625), WPHC276 (C-276)—ASME B16.9 / B366Severe corrosion

Chemical composition (representative)

Representative product-analysis limits (wt %). Full chemistry per the ASTM specification and MTC.
GradeCMnSiCrNiMoOther
A234 WPB0.30 max0.29–1.060.10 min————
A860 WPHY 520.22 max1.60 max0.45 max———Nb+V+Ti 0.15 max
A860 WPHY 650.22 max1.65 max0.45 max———Nb+V+Ti 0.15 max
A234 WP220.05–0.150.30–0.600.50 max1.90–2.60—0.87–1.13—
A403 316L0.030 max2.00 max0.75 max16.0–18.010.0–14.02.0–3.0—
A815 S327500.030 max1.20 max0.80 max24.0–26.06.0–8.03.0–5.0N 0.24–0.32
B366 6250.10 max0.50 max0.50 max20.0–23.058.0 min8.0–10.0Nb 3.15–4.15
Standards & Specifications

Standards & specifications

By product type

  • ASME B16.9 wrought fittings
  • MSS SP-75 high-yield (WPHY) pipeline fittings
  • ASME B16.49 / ISO 15590-1 induction bends (C / low-alloy)
  • MSS SP-95 swage nipples & bull plugs, SP-97 outlets

Material & service

  • ASTM A234/A860 carbon & high-yield
  • ASTM A403/A815 stainless & duplex
  • ASTM B366 nickel alloys
  • NACE MR0175 / ISO 15156; API RP 2201 for in-service hot-tap (by installer)
Mechanical Properties

Mechanical properties (representative grades)

Representative grades — full MTC values on request. Values are ASTM/ASME specification minima or ranges at room temperature.

ASTM specification minima (or ranges), room temperature. A860 elongation per the A860 formula. Full values on the MTC.
GradeTypeTensile (MPa)Yield min (MPa)Elong min (%)
A234 WPBCarbon415–58524022
A234 WPCCarbon485–65527520
A860 WPHY 42High-yield414290per A860
A860 WPHY 46High-yield434317per A860
A860 WPHY 52High-yield455359per A860
A860 WPHY 60High-yield517414per A860
A860 WPHY 65High-yield531448per A860
A860 WPHY 70High-yield565483per A860
A234 WP11 Cl.11¼Cr-½Mo415–58520520
A234 WP22 Cl.12¼Cr-1Mo415–58520520
A234 WP919Cr-1Mo-V585–76041520
A403 WP304 / 304LAustenitic SS515 / 485205 / 17035
A403 WP316 / 316LAustenitic SS515 / 485205 / 17035
A403 WP321 / 347Austenitic SS51520535
A815 WPS31803 (2205)Duplex62045025
A815 WPS32750 (2507)Super duplex79555015
B366 WPNCI (600)Ni-Cr55024030
B366 WPNCMC (625)Ni-Cr-Mo76034530
B366 WPHC276 (C-276)Ni-Mo-Cr69028340
Testing, Inspection & Documentation

Testing, inspection & documentation

Test / documentDetail
Chemical / PMIProduct-analysis chemistry; PMI on alloy, stainless & nickel
TensileTensile, yield and elongation per grade (A860 elongation by formula)
Impact (Charpy)Pipeline / low-temp grades at the specified test temperature
HardnessBrinell/Rockwell; NACE MR0175 for sour service
Bar / weld (barred tees)Guide-bar and attachment-weld inspection after welding & heat treatment
NDEUT / RT / MPI / DPT as specified; 100 % visual
CertificationEN 10204 3.1 as standard; 3.2 with third-party endorsement
Applications & Industries Served

Applications & industries served

Oil & GasPipelinesGas TransmissionRefineryPetrochemicalPowerFertiliser
Available Forms, Sizes & Range

Available forms, sizes & range

Standard forms and the supply range for this family. Exact size, wall and grade are confirmed per order.

ParameterRange
TypesBarred/flow/lateral/split tees, bends
Size rangeBy product type (run/branch or OD); larger sizes to order — not every type at every size
Frequently Asked Questions

Frequently asked questions

What counts as a speciality or custom pipe fitting?

Fittings beyond standard catalogue tees, elbows and reducers — barred (pig) tees, flow tees, lateral tees, split (hot-tap) tees, crosses, induction bends, swage nipples, bull plugs and engineered forgings made to a client drawing. Standard geometry follows ASME B16.9; modified and engineered items are made to the applicable MSS standard or the project specification.

Which standard applies to which speciality fitting?

They differ by product. ASME B16.9 covers wrought butt-weld fittings; MSS SP-75 covers high-yield (WPHY) pipeline fittings; MSS SP-97 covers integrally reinforced branch outlets; MSS SP-95 covers swage nipples and bull plugs; and ASME B16.49 / ISO 15590-1 cover induction bends in carbon and low-alloy pipeline steel. Not every standard applies to every item, and the governing edition is confirmed per order.

Are induction bends available in stainless, duplex and nickel alloys?

Yes, but ASME B16.49 and ISO 15590-1 are written for carbon and low-alloy pipeline steel. Bends in stainless, duplex, nickel alloys or titanium are made and qualified to the project specification rather than automatically to those pipeline-steel standards, with the acceptance criteria agreed for the grade.

Do the A860 WPHY grades match API 5L?

A860 WPHY fittings correspond to the yield levels of API 5L X-grade line pipe and are used on the same pipelines, but they are manufactured and certified to ASTM A860, not to API 5L. We state the actual A860 grade and its acceptance values rather than certifying a fitting to the pipe standard.

How are speciality-fitting weights and dimensions quoted?

Dimensions are given per product — run / branch size and wall for tees, and bend radius (for example 3D–10D) for induction bends, which is a radius, not a wall or pressure figure. Weight is quoted per finished item from the BOM or CAD model, since engineered fittings are not straight pipe and a per-metre pipe formula does not apply.

Do you carry out the hot-tap, or only supply the fitting?

We supply split tees and hot-tap fittings to the design specification. The in-service hot-tap, tapping and stopple operation is a separate activity performed by the qualified installer under API RP 2201 and the governing code; supplying the fitting does not include qualifying or performing that operation.

What do you need to quote a speciality fitting?

Provide the item type, run and branch OD / NPS and wall, material grade / class / condition, the applicable standard and edition, bend radius / angle where relevant, required tests and certification (EN 10204 3.1 / 3.2, PMI, NACE), quantity and any drawing. Availability by item, size and grade is confirmed with the quotation.

Request a quote

Send your requirement to Sagiant Piping Industries and our team responds with grade, material selection, availability and pricing for speciality fittings. Attach a BOQ, line list or drawing for a faster, more accurate quotation.

  • Fast RFQ response with grade & material-selection support
  • EN 10204 3.1 / 3.2 certification, PMI & third-party inspection
  • BOQ & line-list project supply — India & export
+91 22 6636 3120 +91 99209 35566 sales@spisteel.com Grant Road, Mumbai 400007, India

Mechanical & chemical values shown are ASTM/ASME specification figures; certified heat-specific values appear on the MTC. Availability is confirmed with the quotation.

Or email sales@spisteel.com