Fabricated Structures Services for Industrial Projects
Basic Description
Sagiant Piping Industries fabricates steel structures — frames, trusses, platforms, walkways, ladders, mezzanines and support structures in mild steel (IS 2062) and stainless steel, welded to AWS D1.1 / IS 800, galvanized or powder-coated for durability.
Fabricated Steel Structures
Structural fabrication for industrial and commercial use — designed for load, fabricated with qualified welding and protected with galvanizing or coatings for long service life.
Technical Specification
| Parameter | Specification |
|---|---|
| Cutting Technology | CNC fiber laser, CNC plasma, CNC turret punch, shearing |
| Bending / Forming | CNC press brake, plate rolling, section bending |
| Joining | TIG / MIG / MAG / spot / robotic welding, riveting, fastening |
| Max Sheet Size | ~3000 × 1500 mm (laser bed); larger by tiling / jointing |
| Thickness Range | 0.5 mm – 25 mm (material dependent) |
| Tolerance | Laser cut ±0.1 mm; bending ±0.5°; fabricated assemblies per ISO 2768-m |
| Finishing | Powder coating, wet paint, galvanizing, anodizing, plating, passivation, brushing |
Materials & Grades Worked
| Material | Grades / Specification | Typical Use | Finish Options |
|---|---|---|---|
| Mild / Carbon Steel | IS 2062 E250 (Fe 410), ASTM A36, EN 10025 S275JR / S355JR | Structural frames, brackets, enclosures, base plates | Powder coat, paint, hot-dip galvanizing |
| Galvanized Steel (GI) | IS 277 / ASTM A653 Z180–Z275 (120–275 g/m²) | Ducting, trays, outdoor panels, weather-exposed parts | Mill galvanized, powder coat over GI |
| Stainless Steel | SS 304 / 304L / 316 / 316L (ASTM A240), 430 | Hygienic, corrosion-prone, food / pharma / architectural | No.4 brushed, mirror (No.8), bead-blast, passivated |
| Aluminium | 5052 H32, 6061 T6, 6063 T5, 1100 | Lightweight enclosures, panels, facades, heat sinks | Mill, anodized, powder coat |
| CRCA (Cold Rolled) | IS 513 CR / ASTM A1008 | Precision sheet-metal, cabinets, covers, chassis | Powder coat, zinc plate |
| Brass / Copper | C26000 brass, C11000 ETP copper | Decorative, electrical, architectural accents | Polished, lacquered, PVD |
Structure Types
| Structure | Typical Sections | Finish |
|---|---|---|
| Frames & support structures | ISMB, ISMC, angles, RHS/SHS | Galvanized / powder coat |
| Trusses | Angles, tubes | Galvanized |
| Platforms & mezzanines | Beams + grating / chequer plate | Galvanized |
| Walkways & gangways | Channels + gratings | Galvanized |
| Ladders & handrails | Pipe / tube + bar | Galvanized / powder coat |
Designed and fabricated to IS 800 / AWS D1.1; bolted or welded connections per design.
Standards & Specifications
| Scope | Applicable Standards |
|---|---|
| Material | IS 2062, ASTM A36 / A240 / A653, EN 10025 / EN 10088 |
| Welding | AWS D1.1 (steel) / D1.6 (stainless), ASME Sec IX, ISO 3834 & ISO 9606 (WPS-PQR & welder qualification) |
| Sheet-Metal & Tolerance | ISO 2768 (general tolerances), SMACNA, DIN / IS sheet-metal practice |
| Coating & Galvanizing | IS 4759 / ASTM A123 (hot-dip galvanizing), powder-coat to RAL, ASTM B117 (salt-spray) |
| Quality System | ISO 9001 QMS; project-specific QAP / ITP and traceability |
Fabrication Processes & Capabilities
| Process | Capability Range | Notes |
|---|---|---|
| CNC Fiber Laser Cutting | MS up to ~20–25 mm, SS up to ~15 mm, Aluminium up to ~12 mm; sheet ~3000 × 1500 mm | ±0.1 mm accuracy, clean kerf, no secondary deburring on thin gauge |
| CNC Turret Punching | Up to ~6 mm sheet thickness | High-speed perforation, louvers, forms, embossing |
| CNC Press-Brake Bending | Up to ~4 m length, ~135 t force | Multi-axis back-gauge, repeatable complex bends |
| Welding | TIG / MIG / MAG / spot / stud / robotic | Certified WPS-PQR, qualified welders, distortion control |
| Rolling & Forming | Plate rolling, section bending, roll forming | Cylinders, cones, curved panels |
| Machining | CNC turning, milling, drilling, tapping | Tight-tolerance machined features and inserts |
| Finishing | Deburring, grinding, powder coating, plating, passivation | In-house surface prep and coating line |
Testing, Inspection & Documentation
| Test / Document | Detail |
|---|---|
| Dimensional & GD&T Inspection | CMM / vernier / height-gauge checks against drawing; first-article inspection (FAI) |
| Weld Inspection | Visual (VT), dye-penetrant (DP/PT), magnetic-particle (MPI), ultrasonic (UT), radiography (RT) as specified |
| Material Verification | Mill test certificates EN 10204 2.2 / 3.1; positive material identification (PMI) on SS / alloy |
| Coating & Finish | Dry-film thickness (DFT), adhesion (cross-hatch), salt-spray ASTM B117, passivation verification |
| Documentation | QAP / ITP, dimensional reports, weld maps, NDT reports, coating reports, dispatch clearance |
Applications & Industries Served
Available Forms, Sizes & Range
Forms: shop-fabricated, galvanized, bolt-together kits for site erection.
| Item | Size Range | Wall / Thickness / Rating | Standard |
|---|---|---|---|
| Light structures | Per drawing | Up to 12 mm | IS 800 |
| Heavy structures | Per drawing | Up to 25 mm | IS 800 / AWS D1.1 |
| Gratings & treads | Standard / custom | Per load | IS 800 |
Frequently Asked Questions
Do you design structures or build to drawing?
Both — we fabricate to your design or provide design and shop drawings to IS 800.
How are structures protected from corrosion?
Hot-dip galvanizing (IS 4759 / A123) and/or powder coating per environment.
Welded or bolted connections?
Either — bolted for site assembly, welded where continuity is required, per design.
Can you supply grating and treads?
Yes — gratings, chequer plate and stair treads to load requirements.
Scope of Work
The fabricated structures scope can include project review, fabrication support, dimensional coordination, inspection documentation and dispatch support for industrial installations.
Applications
For related project work, review Custom Fabrication, Contact Sales or for technical assistance.
Types of Products
| Type | Description |
|---|---|
| Fabricated Assemblies | Built as per drawing and site requirement |
| Sheet Metal Products | Doors, dampers, diffusers and HVAC items |
| Tanks / Skids | Prefabricated tanks and supporting assemblies |
| Custom Items | Project-specific metal fabrication |
Available Forms
Related Pages
From requirement to dispatch
A drawing-led, inspection-backed process for engineered and fabricated supply — the same discipline on every project.
- 01
Requirement Review
Drawing, BOQ, specification and project scope reviewed to confirm feasibility.
- 02
Design & Specification
Material, method, tolerance and finish aligned to the applicable standard.
- 03
Fabrication Planning
Production planned with inspection and test points built into the sequence.
- 04
Inspection & QA
Dimensional and visual inspection against drawing, with documentation as required.
- 05
Packing & Dispatch
Tagging, packing and dispatch documentation for on-time project delivery.
Frequently Asked Questions
What materials does Sagiant Piping Industries supply?
Sagiant Piping Industries can supply stainless steel, carbon steel, alloy steel, duplex, super duplex and nickel alloy products subject to project requirement.
Do you provide MTC and test certificates?
MTC, test certificates, heat number traceability and inspection documents can be coordinated based on the material, standard and project scope.
Can Sagiant supply as per project BOQ?
Yes. The team can review BOQs, line lists, drawings and specifications to support pipes, fittings, flanges, fasteners and fabricated items.
Do you support third-party inspection?
Third-party inspection, PMI and dimensional inspection support can be arranged when required by the enquiry or project documentation.
Can you work from drawings or site requirements?
Engineering and fabrication enquiries can be reviewed from drawings, BOQs, approved samples or project specifications.
Do you provide custom fabrication services for industrial projects?
Custom fabrication support is available for industrial assemblies, tanks, duct accessories, clean room items and project-specific metal works.
A controlled path from requirement to delivery support
A technical RFQ flow built for engineers, QA teams and project buyers who need clear standards, traceability and dispatch documentation.
Requirement Submission
Share product, grade, size, class, quantity, drawing and delivery location.
Technical Review
Review standards, specifications, missing inputs and service conditions.
Material Selection
Align stainless, carbon, alloy, duplex, titanium or nickel alloy grades.
Quotation & Approval
Confirm commercial scope, documents, inspection needs and timelines.
Production / Sourcing
Coordinate manufacturing, stock sourcing or fabrication as per scope.
Quality Inspection
Manage dimensional checks, MTC review, PMI or third-party inspection.
Dispatch & Documentation
Prepare packing, tagging, test certificates and dispatch documents.
Delivery Support
Support delivery coordination, document handover and project closure.
Find the right product path
Choose what you need and jump directly to the correct product, material or engineering section.
304/L, 316/L, 321, 347 and 904L for corrosion-resistant piping, fittings, flanges and fabrication.
View stainless steelASTM A106, A53, A105, API 5L and IS 2062 for pressure, utility and structural supply.
View carbon steelUNS S31803, S32205, S32750 and S32760 for chloride, offshore and desalination service.
View duplex gradesInconel, Monel, Hastelloy, Incoloy and Nickel 200/201 for severe corrosion and heat service.
View nickel alloys